Semi-Automatic reduction speed motor Custom  made in China - replacement parts -  in Ilorin Nigeria  Corrugated Box Die-Cutting Machine with Doubel Registration with top quality

We – EPG Team the largest worm gearbox, couplings and gears manufacturing facility in China with 5 diverse branches. For more details: Cellular/whatsapp/telegram/Kakao us at: 0086~13083988828 13858117778083988828 /

MY E Collection

  • Specifications:
Model Unit MY1200E MY1300E MY1500E
Max. Paper Size  mm 1200X780 1300*960 1500X1100
Min. Paper Size mm 350X350 four hundred*410 500X410
Max. Die-reducing Size mm 1180X760 1280*940 1480X1080
Max. Speed sh/h -5000 -4600 -4000
Max. Wor ept Force T three hundred three hundred three hundred
Max. Paper Thickness mm 1-seven 1-seven 1-seven
Die-cutting Precision mm ±0.five ±0.five ±0.five
Whole Electrical power KW fifteen 15 19
Whole Bodyweight T 12500 14000 17000
All round Dimension mm 6730*4000*2145 7250*4100*2145 7700*4600*2205
  • Characteristics of the machine:

Primary Attributes:

  • The Bobst variety reduce framework tends to make the slicing system movement like a scissor, it will realize a total and less complicated reduce.
  • Primary worm gear utilizes alloy copper material, following the knowledgeable operator’s guide scraping treatment method and strict common tests, it can ensures the driving areas ten several years daily life.
  • The primary chains undertake imported British Renold model, the differences of ten chains are considerably less than .2mm.
  • The connect between equipment box and driving shaft adopts sleeve and pin construction making sure a robust link.
    • Pace:  

The equipment adopts frequency controller to attain stepless velocity acceleration which can achieve to 4500 occasions for each hour. In the course of true creation, it can generally run at 3600 to 4000 occasions for every hour according to the top quality of the board. If the top quality of the paper is great, a excellent operator even can function the machine at 4200 occasions for each hours without emotion also hard.
 

  • Safety:

As it is shown in the picture of the equipment, the machine adopts rear element paper feeding method which keeps the operator away from the die-chopping element. The mounting and adjustment of the die plate is also accomplished exterior of the die-cutting element with sensors and detectors at die-reducing part to guarantee that the equipment can not be commenced when the die-reducing plate is at adjustment standing.
Besides the sensors at die-reducing component, there are sensor or technique switches at window portion to make the total machine at monitoring standing to ensure its basic safety.

  • Procedure convenience:

There is Male-machine interface installed in the control panel which will demonstrates the security position of the machine as effectively as malfunctions to facilitate the operator. Camera is also installed in front of the operator for him/her to monitor the operation position at the shipping and delivery component.

  • Major Buildings and Essential Materials Used
    • 4 Principal Large Components:

They are referring to: bottom station, shifting system, upper system and equipment wall. The bottom station is produced of gray cast iron -HT 200 the relocating platform is ductile iron – QT 42-ten and the machine wall is high quality A3 steel.

  • Main Push:

The 11 KW Siemens Motor together with the pneumatic clutch, worm shaft and worm gear types a moving established to ensure secure pressure out place of not significantly less than 300 tons.

 
The materials for the worm shaft is 40Cr with quenching remedy and equipment hardness HRC forty five-50. the material for the worm is copper alloy – ZQAL9-4.
The bearing that is used is SKF. The bush is copper alloy ZQSn6-6-3.

  • Die-chopping and Creasing Element:

The generate is transferred through crank rod to pendulum which will provide the moving system to go up and down to attain die-lower and creasing function.
The pendulum is produced of high high quality ductile iron. The pendulum axis is completed by induction harden with floor hardness HRC forty three-48. The width of the pendulum is 250mm and diameter of pendulum shaft 70 mm – completely adhere to the specification of 1080 sort automated die-chopping and creasing machine. In comparison with computerized die-cutting and creasing equipment which is employed for cardboard die-cutting, this type of semi-computerized die-cutting and creasing machine is mostly employed for corrugated board which demands less stress for die-slicing, in this circumstance fairly some producers have produced smaller width on the pendulum and scaled-down diameter on the pendulum shaft. We preserve wider pendulum and larger diameter on its shaft to make our machine last for a longer lifestyle.
 
 
The die-reducing plate uses 7 mm seventy five Crl plate which has much more hardness and daily life span than the manganese plate.  

  • Board Conveying:

 

It adopts 3-cam intermittent positioning device to make certain the boarding conveying correct and steady.
The device utilizes gripper bar kind with 12A prolonged joints chain which is considerably less in bodyweight and less shock to the intermittent device underneath the precondition to make sure the toughness of the chain. The manufacturer of the chain is Remold U.K with large specific and quality. .    
The Gripper bar adopts aviation aluminum with three bridge sort- mild in weight and higher in energy.

  • Electrical Portion

 

The electrical elements are designed and assembled in accordance to the European CE normal and uses globe extensive recognized brand name products.

  • Installation of Die

The die mounting and dismounting adopts aspect withdrawing approaches which time conserving and straightforward for procedure.
There are two ways for the fixation of the die-possibly by bolt or clippers which are subject to customer’s advice.
The chase loc ept is pneumatic which is basic, hassle-free and reliable.

  • Special People of Our Equipment:
    • Clever And Unique Front Lay Style:

When compared with the card board sheet, the corrugated board has a lot more toughness. If the corrugated board abnormally reaches to the front lay, it will injury the entrance lay and the gripper bar when the entrance lay reaches to its highest placement.
Generally the producers will put in sensors on this portion to stop the machine when the paper is fed abnormally to the front lay. However, when the machine is running at the high speed, the inertia will provide the machine to run for a although to make the entrance lay to its highest point and then also harm the front lay and the gripper bar.
Our special design and style is that when the irregular board feeding occurs and currently being detected, the entrance lay can never reaches to its greatest point which helps make free of charge from entrance lay and gripper bar damages because of abnormal paper feeding.
As it is our unique design and style, so there is no photo to be revealed right here.

  • Optional Shipping Platform:

According to the requirement of the client we can do the shipping system either square kind or E variety (as demonstrated in the photograph) . If the consumer has adequate pallets, he can choose sq. variety. If the shopper does have enough pallet, he can choose, E kind system for which will also offer 4 shipping and delivery trolleys.      

  • Pneumatic Preloading and Lifting Step Unit:

 

The preloading unit is pneumatic pushed. When one particular paper dimensions is established, when you do other pile of preloading, there is no bother of you to reset the preloading system, you can just push the button and the equipment will do for you.
The lifting step unit is also pneumatic to facilitate the conveying of the paper pile.

  • Dancing Roller Feeding:

Fairly some of the die-slicing machine producers use immediate feeding technique which is the operator will feed the board immediately to the mouth of the gripper. What we have discovered that the feeding time to the gripper is only .3 seconds which makes the board feeding work hard and inaccurate.
 
Our equipment utilizes an added dance roller feeding method whose board feeding time can be extend to .6 second. Collectively with the conveying components it tends to make an less difficult perform of the operator and faster in effectiveness of the machine.
For instance:  If an operator operates the direct feeding semi-automated die-chopping equipment at 3300 sheets for every hour, he can easily operate our machine at 3700 – 4000 sheets for every hour.

  • Conveying Part:

 

The board acquired by the dance roller will go by way of a conveying part with belt conveying and belt pressing which can make the board being pressed just before reaching to the entrance lay.
Ahead of the board reaches to the entrance lay, he will be repositioned by the facet lay.
By these ways, the board conveyed by the dance roller will be much more accurate and steady when they attain to the gripper bar.
There is also detector to detect the status of the board. If board does not arrive to the front lay at regular placement, the detector will ship indicators to cease the device.

  • Configurations:
Title Model and Origin Remarks
Bearing SKF Swiss Important portion
IKO Japan or HangZhou, China Not crucial component
Chain Renold U.K Principal Chain ( Discrepancy of considerably less than .2 mm for for each 10 chains of device chain duration)
CHOHO Japan Other Chain are Choho Japan
Relay Omron Japan  
Contactor, buttons TELEMECANIQUE
France
 
Photograph Electric Swap Fotek ZheJiang  
Stabilizer  MEANWELL ZheJiang  
Variator Delta ZheJiang  
Major Motor Siemens Joint Enterprise
PLC Delta, ZheJiang  
Male-equipment Interface Delta  
Pneumatic Elements Dawn, ZheJiang  
Rotary Joints SMC Japan  
Motor at feeding and supply CPG ZheJiang  

 
 

/ The use of authentic products manufacturer’s (OEM) part quantities or logos , e.g. CASE® and John Deere® are for reference functions only and for indicating solution use and compatibility. Our firm and the listed substitute parts contained herein are not sponsored, authorized, or produced by the OEM. /

Semi-Automatic reduction speed motor Custom  made in China - replacement parts -  in Ilorin Nigeria  Corrugated Box Die-Cutting Machine with Doubel Registration with top quality

Semi-Automatic reduction speed motor Custom  made in China - replacement parts -  in Ilorin Nigeria  Corrugated Box Die-Cutting Machine with Doubel Registration with top quality